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The compact production line for evacuated blood collection tubes features a brand new, automatic assembly and semi-finished product inspection technologies. It features a highly accurate, stable, and reliable operation, a low failure rate, and a low maintenance cost. The external size is only half that of similar products, and it requires only 2 to 3 people to operate the entire production line.
| Applicable tube size | Diameter 13mm (Height: 75mm or 100mm) Diameter 16mm (Height: 100mm) |
| Capacity | 12000 ~ 18000 pcs/h |
| Power | 22kW |
| Compressed air consumption | 0.6 ~ 0.8Mpa, 300 L/ minute |
| Overall size (L*W*H) | 5000*1600*2300mm |
| Weight | 3tons |
The equipment of a powerful fan, a highly efficient filter, and laminar cleanroom cabinet allows for long term usage under a high static pressure and a low noise level. The space cleanliness reaches up to an optional class 10K.
Automatic loading: The tube is automatically loaded into the bulk loader. Reverse tube and no-tube detection are both warning systems installed on this production line.
Three sets of liquid filling systems, each with 5 spray nozzles, ensures a precise filling and meets production requirements for different product specifications. The first group of filling systems is equipped with a wide range ceramic injection pump, making it suitable for the production of large dosage products.
The second group of filling systems is equipped with an FMI precision ceramic metering pump, making it applicable to the production of products with anticoagulant additives. The third filling system group features a small range ceramic injection pump, making it ideal for the production of products with an added coagulant. Compared to a liquid filling process driven by a stable air supply, this filling mode remains unaffected by external environmental factors.
Six drying system groups feature a dust free PTC heating system for a stable temperature control and contamination free interior drying process. This ensures an excellent drying effect and a high production efficiency.
A buffer zone for the cap and stopper is set, offering high cap feeding efficiency. The unique device for cap picking and distance adjustment allows for a smoother production process and stability.
A high efficiency vacuum pump, high precision digital detector switch, Panasonic high precision proportional control and unique stoppering device allow for a rapid vacuumizing. The vacuum degree is able to be set directly via a touch screen, or automatically though the set of your local needs.
The equipment of a tube-presence detecting system ensures the right number of products and production process safety. We also have the national exclusive patent for a staggered arrangement tray. A matric tray and staggered try are optional for a wider product selection.
We ensure strict quality control for pharmaceutical machinery, complying with ISO9001:2008 and adhering to cGMP, European GMP, US FDA GMP, and WHO GMP standards.
Our equipment is designed to meet diverse production needs, including non-PVC soft bag, PP bottle, and glass bottle IV production lines, as well as automatic ampoule and vial washing, filling, and sealing systems. We also offer solutions for oral liquid processing, dialysis fluid filling, and pre-filled syringe filling and sealing.
